URS & product trials
Translate product, pack, capacity, quality and market requirements into measurable acceptance criteria.
One scope · One programme · One accountable team
Turnkey factory engineering
DOT defines requirements, collaboratively reviewed technology, and manages the whole process interface from concept to stable production.
LINE MODULES & INTERFACES
Define line accountability from infeed to end-of-line.
Built from JOYEA's proven packaging platforms, with DOT managing equipment, controls, data, safety and acceptance interfaces.
Process, layout & utilities
Define material flow, people flow, equipment footprint, service zones and utility loads as one design.
Qualified technology selection
Select JOYEA core packaging platforms and qualified partner technologies against the approved requirement.
Interface & programme control
Own mechanical, electrical, controls, data, safety and documentation interfaces across suppliers.
Integrated FAT & SAT
Test the connected production flow against line-level scenarios before shipment and again on site.
Ramp-up & lifecycle
Close punch-list items, stabilise recipes and OEE, then support spares, service and future upgrades.
10-lane instant coffee line with cartoning and pouching
Watch application ↗DESIGNED OUTCOMES
The solution must translate into acceptable performance.
- Clear responsibility boundaries
- Reduced integration risk
- Documented path to acceptance
LINE & EQUIPMENT MODULES
Layout overview
The production line equipment modules are combined according to the product, packaging form, target production capacity and quality control requirements, and the final configuration is subject to material testing, URS and project confirmation documents.
JOYEA OFFICIAL EQUIPMENT SOURCE
Material Distribution and Smart Factory
Use AGV, robot and unified dispatching to connect ingredients, feeding, packaging, packing, palletizing and warehousing, and reduce manual handling of cross-equipment.
As a project project module, plan and simulate according to the logistics flow, cache strategy, clean partition and system interface.Technical source: JOYEA
JOYEA OFFICIAL EQUIPMENT SOURCE
Multi-lane Stick packaging platform
According to the optional volumetric, counting, auger or pump-type measurement of particles, pellets, powder, liquid or paste, the sachet forming, filling and sealing are completed on the same multi-lane platform.
The typical configuration is 6–20 lane; the actual speed, bag width and dosing range are confirmed by the material test and project specification.Technical source: JOYEA
JOYEA OFFICIAL EQUIPMENT SOURCE
Can/Jar filling and closed loop weighing
The multi-station screw machine stabilizes the powder filling through section weighing and replenishment; the modular vacuum filling machine adopts independent empty can/jar weighing, roughening, finishing and compound weighing station, taking into account low dust and gentle treatment.
The filling accuracy can reach 3Σ±1.5 g; The configuration of the parallel modular filling module is up to 30/60/90 cans/min according to the 1/2/3 column.Technical source: JOYEA
JOYEA OFFICIAL EQUIPMENT SOURCE
DVC/DXD vertical packaging machine
The DVC continuous platform is aimed at high-speed, low-down and clean production; the DXD intermittent platform has a compact structure and simple operation and maintenance.
Bag type, film width, speed and measurement method are confirmed according to product liquidity, target weight and packaging materials.Technical source: JOYEACONFIGURE THE LINE FOR YOUR PRODUCT